Benefits of using ultrasonic nozzles for ultrasonic atomization
Ultrasonic nozzle ultrasonic coating technology has replaced the traditional coating system in many industrial and R & D applications, and has achieved an otherwise impossible spraying process. Compared with many other coating systems, ultrasonic nozzles are more precise, more controllable, more repeatable and more environmentally friendly.
Since droplets land on the substrate instead of bouncing from the substrate, it is easy to control the unpressurized low-speed spray and significantly reduce the amount of overspray. This means that you can save a lot of materials and reduce emissions to the environment.
Due to the continuous ultrasonic vibration and its large orifice, the nozzle is essentially a self-cleaning device without clogging. Sono-Tek's ultrasonic nozzles are made of titanium, with long life and excellent acoustic characteristics. For more information about this unique spray technology, please visit How Ultrasonic Nozzles Work.
Ultrasonic nozzles open up a wide range of new application possibilities. For example, when extremely low flow rates are required, nozzles are ideal. Moreover, when spraying particles in the form of a suspension, they have a unique advantage. Through the ultrasonic effect of the nozzle itself, the particles are kept uniformly suspended throughout the spraying process. This causes the functional particles to be more uniformly dispersed in the thinner layer.
Advantages of ultrasonic spray coating:
Reduce material consumption and overspray by up to 80%
Highly controllable spray pattern provides reliable and consistent results
Corrosion-resistant structure
Ultra low flow capacity
Low maintenance, anti-clogging design
Reduce downtime during critical manufacturing processes
High reliability, no moving parts
Control the atomized droplet size by selecting the nozzle frequency
Tight droplet distribution optimizes required coating morphology
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